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Repair Clamp with DI Lug

a. Details

1) DN40mm-DN500mm

2) Suit for steel, PVC ductile iron asbestos cement, GRP, cast iron and concrete pipes

3) Use: For air, water, sewer and gas pipelines 


b. Material and Coating

1) Metallic components-stainless steel 304 or 316

2) Bolts-steel to BS970 grade 070M20, carbon steel Grade 8.8, SS304 or SS316 Bolts available upon requests

3) Bolt coating-galvanized

4) Rubber seal-E.P.D.M to SABS 974

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Feature


Pressure: PN6/PN10/PN16

Type: Single band / double bands / triple bands

Body material: SS304/SS316

Gaskets are NBR or EPDM;

Lug: Ductile iron with FBE ( fusion bonded epoxy) coating

Bolts and Nuts: Carbon steel G4.8/G8.8 with galvanized zinc plated/hot dip, or SS304/SS316

Package: wooden cases and protection layer.


Application


The production can be used widely in the instant repair of pipes in these fields: water supply and sewerage,gas transfer, chemical industry, metallurgic industry, mineral industry, water power, marine. The prodcut can be applied over and underground to the pipe of different materials, such as cast iron, steel, plastic, cement and so on.


Performance of rubber gasket


Material Applicable RangeApplicable Temperature
EPDMwater, air, dust, water vapor-20℃~+ 140℃
NBR natural gas, oil, petrol, other hydrocarbon-20℃~+ 100℃


Repair Clamp with DI Lug


Size
OD59~OD1260mm
Body Material
SS304/SS316
Type
Single band, double bands, triple bands
Pressure
PN6, PN8, PN10, PN16
Gasket materials
NBR or EPDM
Package
Wooden cases or as per customer's requirements.


Repair Clamp with DI Lug


Repair Clamps  are designed for use on air, water ,sewer,gas pipelines. The clamps are wide tolerance product and fit all popular standard pipe sizes, thus dramatically reducing the number of product to be stocked for maintenance purposes. The clamps are suitable for steel, PVC, ductile iron asbestos cement, GRP, cast iron and concrete pipes. A Repair Clamp with DI Lug is a specialized solution for fixing damaged pipes, especially those of ductile iron (DI).


Structure


Body: Made of high-strength metal alloys, it encircles the damaged pipe section, evenly distributing pressure.


DI Lugs: The distinct feature, these ductile iron lugs are attached to the body. Ductile iron's strength and durability enable the lugs, with their bolt-hole design, to hold the two clamp halves together firmly.


Sealing Gasket: A rubber or elastomeric gasket lines the inner clamp surface. It creates a tight seal against the pipe, preventing fluid or gas leakage.


Function and Benefits


Quick Fix: Allows for rapid and effective pipe repair. By tightening bolts through the DI lugs around the damaged area, it stops leaks and reinforces the pipe.


Leak-Proof: The gasket ensures a leak-tight seal, crucial for water supply, sewer, and chemical pipelines where any leakage can cause significant problems.


Durable: High-quality materials like DI for lugs and robust metal for the body mean the clamp can endure harsh conditions and internal pipe pressures, offering a long-term repair.


Applications


Municipal Systems: Widely used in water supply and sewer pipelines. Instead of replacing extensive pipe sections, this clamp can be installed to fix leaks or cracks, saving time and cost.


Industrial Use: In industrial plants, it quickly addresses pipe damage, minimizing production downtime when pipes carry various substances.

Product Dimensions

Repair Clamp with DI Lug.jpg